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Heim » Produkte » Industrie » 1*1 Cavity PC+ABS Material LKM2316H HRC30-36 Steel SPI A2 Finish Rear Shell Components Injection Mold

1*1 Cavity PC+ABS Material LKM2316H HRC30-36 Steel SPI A2 Finish Rear Shell Components Injection Mold

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  • 20015

  • YIXUN mold

  • 8480419090

This is a high-precision 1×1 single-cavity injection mold, custom-engineered for manufacturing rear shell components using PC+ABS blend material. Built with LKM2316H pre-hardened mold steel (HRC30-36) and finished to the SPI A2 standard, this mold delivers consistent, high-quality parts for consumer electronics, appliances, and industrial equipment. Optimized for the blend’s structural strength and surface finish requirements, it ensures durable, dimensionally accurate rear housings with a smooth, semi-gloss appearance.

Mold Technical Specifications

Item Specification
Mold Configuration 1×1 single-cavity design
Molding Material PC+ABS blend (polycarbonate + acrylonitrile butadiene styrene)
Cavity & Core Steel LKM2316H pre-hardened mold steel
Steel Hardness HRC 30–36
Surface Finish SPI A2 semi-gloss finish (high polish, fine grain)
Application Rear shells, back panels, and housing components for electronics and appliances

Shell Components Injection Mold


Key Design & Performance Advantages

1. 1×1 Single-Cavity Layout for Complex Shell Geometry

The single-cavity design enables full process control over the intricate rear shell structure:
  • Precision tolerance: Tight control over mounting holes, screw bosses, and alignment features ensures perfect assembly with other components.

  • Reduced defects: Eliminates flow imbalance issues, resulting in consistent wall thickness and structural integrity across the entire shell.

  • Ideal for complex shapes: Perfectly suited for ergonomic designs with curves, recesses, and ventilation features, as seen in the image.

2. LKM2316H Steel: Durability & Stability for Long Runs

LKM2316H is a reliable pre-hardened mold steel, widely used for medium-to-large plastic molds:
  • Good toughness & wear resistance: Resists fatigue and abrasion from repetitive PC+ABS injection cycles, extending the mold’s service life.

  • Uniform hardness (HRC30-36): Ensures consistent dimensional stability, even after prolonged use, preventing deformation of critical features like screw bosses and mounting flanges.

  • Excellent polishability: Accepts high-quality polishing to achieve the SPI A2 finish, creating smooth, semi-gloss surfaces that meet both functional and aesthetic requirements.

3. SPI A2 Finish for Premium Rear Shell Appearance

The SPI A2 surface finish is a high-quality industrial standard, offering key benefits for rear shell components:
  • Semi-gloss, scratch-resistant surface: Delivers a smooth, professional appearance that hides minor molding imperfections and resists fingerprints and smudges.

  • Enhanced durability: The fine polish reduces friction during demolding, preventing scratches or marring on the shell surface.

  • Consistent brand appearance: Achieved through controlled polishing processes, the finish is uniform across all production runs, ensuring visual consistency.

4. PC+ABS Blend Optimization for Structural Rear Housings

This mold is tailored to the unique properties of PC+ABS blends:
  • Impact resistance & rigidity: The blend combines the toughness of PC with the processability of ABS, making it ideal for rear shells that require both structural strength and impact protection.

  • Warpage control: Optimized cooling channels prevent the large, flat rear shell from warping during molding, ensuring dimensional accuracy and fit.

  • Surface quality: The SPI A2 finish complements the blend’s natural appearance, producing clean, professional-looking housings ready for assembly and use.

5. Precision & Quality for Electronic Applications

This mold meets the strict quality standards of the electronics and appliance industries:
  • Tight tolerances: Critical features like mounting holes, screw bosses, and alignment posts are held to precise tolerances for perfect fit and assembly.

  • Long service life: The combination of LKM2316H steel and SPI A2 finish ensures consistent performance over millions of shots, reducing maintenance and downtime.

  • Versatile application: Suitable for a wide range of rear shell designs, making it adaptable to various consumer and industrial electronic equipment needs.


Typical Applications

This mold is ideal for producing high-quality PC+ABS rear shells for:
  • Household appliances (air purifiers, water heaters, vacuum cleaners)

  • Consumer electronics (printers, routers, power banks)

  • Industrial equipment and control panels

  • Medical and laboratory devices

  • Power tools and garden equipment housings


Conclusion

The 1×1 cavity PC+ABS injection mold with LKM2316H steel construction and SPI A2 finish is a high-performance solution for manufacturing durable rear shell components. With its single-cavity precision control, durable steel, and premium surface finish, it delivers consistent, cost-effective production of high-quality parts for a wide range of applications.


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